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Pallet shuttle racking system

A semi-automated, high-density, high-efficiency solution utilizing a motorized shuttle for moving pallets within the racking framework.

Importance of pallet shuttle system

An advanced development in high-density pallet storage, offering increased capacity, speed, and efficiency. The Pallet Shuttle system employs an electrically powered shuttle that travels along rails within storage lanes to handle pallet loading and unloading. An operator uses a forklift to place the shuttle into the racking and manages its operations via a tablet. In comparison to other high-density options like drive-in racking, the shuttle system enhances storage capacity, throughput rates, and product variety. There is also a fully automated variant available, incorporating stacker cranes or transfer cars.

BENEFITS OF THE PALLET SHUTTLE SYSTEM

  • Increased Efficiency and Productivity: The shuttle swiftly fulfills orders while the forklift remains in the aisle, reducing the time required for loading and unloading and boosting the number of cycles per hour.
  • Maximized Space Utilization: Storage channels can extend beyond 60 meters in depth, and minimal clearances between levels enhance storage capacity.
  • Cost Reduction: Optimal space utilization minimizes the system's footprint, lowering land costs. In cold storage facilities, this results in less area to cool, decreasing energy expenses.
  • Variety of SKUs: Organizing SKUs by channels instead of entire lanes allows for a broader range of products to be stored.
  • LIFO and FIFO Compatibility: The system supports both LIFO (last in, first out) and FIFO (first in, first out) inventory management methods.
  • User-Friendly Operation: The control tablet features an intuitive interface, making all system functions easy to activate.
  • Enhanced Safety: Since forklifts do not enter the racking, the metal structure remains undamaged, and the risk of accidents is significantly reduced.

Read also: Pallet racking system are characterized by their ability to maximize storage space while maintaining easy access to stored goods

How the pallet shuttle racking system operates

A semi-automated setup that includes a shuttle, a forklift, and an operator. The operator uses a forklift to place the pallet shuttle car at the entrance of the storage channel. Then, they load the pallet onto the rails above the shuttle. The shuttle lifts the pallet slightly and moves it to the next available spot. The operator controls the shuttle using a tablet to issue commands. Pallet shuttle racking storage configurations Various distribution options to tailor the solution to your company’s logistical requirements. The selection of a specific configuration will be influenced by the size of your facility, the quantity of SKUs, the required storage capacity, the load handling system, and the desired goods flow.